Pulley installation


Sinovac

GT Owner
Mark II Lifetime
Jul 18, 2006
5,864
Largo, Florida
This information might be helpful if you are changing the pulley yourself.

Both the shop manual and instructions for the FRPP ProCal tune/pulley kit state the engine cover between the seats must be removed to release the tension on the supercharger tensioner pulley to remove the belt. This is not the case. It is actually easier to access the tensioner from underneath the car with only the forward engine pan removed.

If you look through the space between the engine block and oil pump drive assembly, the tensioner pulley can be clearly seen. The tensioner accepts the end of a 1/2 " drive ratchet/extension bar. The tensioner arm is squared off on the end so it is easy to see how the 1/2" drive needs to be oriented on the tensioner. Use a 1/2" drive breaker bar with a 3" extension. Insert the extension and rotate towards the passenger side until it stops. You can then have someone work the belt loose from the top.

You can see in the picture below that I removed the 3 plastic zip ties holding the hoses running just above the forward edge of the pan to get more room. I also removed the oil pump belt cover to inspect the belt, but you don't need to remove it to access the tensioner.

You can see all 6 of the supercharger belt pulleys from below to confirm the belt is properly located on the pulleys when you reinstall the belt. Accessing the tensioner from below eliminates all the hassles and risk of damage when working through the engine cover (which has a factory applied butyl sealer).

If you have a lift available, the job is even easier and can be done by yourself. I used a motorcycle strap wrapped around the runner of the lift and soft tie to snug the tensioner in its released position. I then worked the belt loose from the top.

DSC_4770.jpg

For those familiar with the GT500 supercharger, the VMP pulley/installation tool will not work to install the new pulley because the shaft of the GT's supercharger is not threaded. The pulley must be installed as per the manual. However, the VMP tool can be used to remove the pulley.

Finally, if anyone doubts the need for oil separators on Ford mod motors, take a look at these pictures (at about 7,000 miles):

DSC_4798.jpg

DSC_4800.jpg

The mod motors push quite a bit of oil through the PCV system, mostly on the passenger side. This is how much came out of the passenger side separator on our 2013 Mustang GT after only 750 miles:
DSC_4811.jpg

My '08 GT500 is only slightly better.
 
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twobjshelbys

GT Owner
Jul 26, 2010
6,285
Las Vegas, NV
I had to R&R my supercharger after the bearings and seal failed at the snout. With some guidance from Rich at the GT Guys is isn't necessary to do anything with the tensioner at all. Simplified instructions are:

1. Remove all the attached hoses etc.
2. Remove all of the front bolts leaving the two at the rear engaged. When all the others are out release one of the back ones wile pressing down on the back of the S?C. The supercharger will tip down under the belt tension so hold it down until the final thread is released to keep it from tipping down while the bolt is still engaged.
3. Once the bolt is loose and the front tipped down have the assistant work the belt loose. I tied it up at the top with a tie wrap to keep it from falling down.
4. Assistant and you lift the supercharger straight up.

Be very careful of the gasket! Mine stuck to the S/C and fell off when lifting the S/C out. We had to put it back down (me and my wife as the assistant) and creased it a little so I bought a new one.

There is some interference with the throttle body when doing this - it might keep the S/C from tipping down so work it around and it will come free.

I noticed the oil on the bottom of the S/C and the edges by the seal too. I didn't have any on the intercooler though. I did mine at about 1500 miles and it looked similar to yours, so maybe that is the steady state.
 
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texas mongrel

GT Owner
Mark II Lifetime
May 3, 2009
1,687
Houston Texas
I put one of Torrie's pulleys on my car about 7,000 miles ago. Did not take off bulkhead panel, did not do anything with tensioner, simply eased the blower out, pressed on the new pulley, dropped in a new gasket and eased the blower back in, picking up the belt on the way. I posted more details at the time ( about two years ago). It was a very easy job apart from the tedious stuff like vacuum hose etc removal and refitting. Cheapest 85hp on the market!